Inspekto S70 Industrial Inspection made easy Alternatives & Competitors

The Basler blaze Time-of-Flight 3D Camera is a cutting-edge industrial solution offering real-time, precise 3D imaging for a wide range of applications. Leveraging Sony's DepthSense™ sensor technology and onboard depth image processing, it captures comprehensive data, including a 3D point cloud, intensity image, range map, and confidence map, ensuring a thorough understanding of complex environments. With its NIR laser diodes operating in the 940 nm range, it generates 2D and 3D data in one shot, making it highly efficient for industrial automation and logistics.

Standout features of the Basler blaze camera include VGA resolution, delivering high precision and accuracy in 3D imaging. Its Dual Exposure HDR capability enables exceptional imaging performance even in high contrast scenes, while the IP67 rating ensures resilience in demanding industrial environments, offering resistance to dust and water. Moreover, the hardware trigger feature allows for precise triggering with minimal latency, crucial for real-time 3D image acquisition, making it an ideal option for time-sensitive industrial automation processes. These specialized specifications and features make the Basler blaze an attractive choice for industries seeking reliable and versatile 3D imaging solutions.

The In-Sight 3D-L4000 is a cutting-edge 3D vision system that integrates advanced 3D laser displacement technology with a smart camera, offering engineers a powerful solution for various inspection tasks. One of its standout features is the use of patented speckle-free blue laser optics, a significant industry innovation. This technology allows the system to acquire high-quality 3D images, providing better image formation in real-world settings compared to traditional laser displacement sensors that suffer from speckling issues. Additionally, the In-Sight 3D-L4000 boasts onboard high-performance processing capabilities, eliminating the need for external processing.

What sets the In-Sight 3D-L4000 apart is its robust collection of true 3D vision tools. Unlike many 3D systems that transform 3D images into 2D height maps for basic processing, this system enables users to place vision tools directly on a true 3D image of the part or component they're inspecting. This approach increases the accuracy of inspection results and broadens the range of inspections that can be performed. Furthermore, the system simplifies application development through its intuitive In-Sight spreadsheet interface, reducing the need for programming and enabling the seamless integration of 2D and 3D vision tools in a single job to address a wide variety of applications.

In terms of specifications, the In-Sight 3D-L4000 series is available in different models (IS3D-L4050, IS3D-L4100, IS3D-L4300) with varying measurement ranges and features, offering flexibility to suit specific application needs. Its housing is rated IP65 for environmental resistance, and it operates in a temperature range of 0-45°C (32-113°F). With a gigabit Ethernet interface and a compact design, this system is a versatile and reliable choice for industrial 3D vision applications.

The COGNEX 3D-L4000 with VisionPro is a high-speed and high-resolution 3D inspection system that combines laser triangulation with advanced image formation. It excels in capturing highly detailed three-dimensional renderings of parts under inspection, allowing for precise measurements of various surface-level features such as length, width, height, tilt, and volume. With its rugged IP-65 rated design and compact form factor, this system can seamlessly integrate into any production environment. It offers versatility by automating both 2D and 3D vision tasks, featuring full factory calibration for simplified deployment and contrast-independent inspection for enhanced detection capability.

One of its standout features is the incorporation of patented speckle-free blue laser optics, which enables the system to capture higher quality images compared to traditional laser displacement sensors. These optics significantly reduce speckle and glare, common challenges in 3D laser systems, thereby enhancing the accuracy and reliability of inspections. Additionally, the 3D-L4000 with VisionPro offers a wide range of sensor options, the ability to combine 3D and 2D cameras, and intuitive software for rapid deployment of inspection, OCR, and presence/absence applications. Its capabilities also include generating measurements in real-world units, achieving micron-level accuracy, preventing misalignment and motion errors, and simplifying multi-head analysis with 3D image stitching.

The 3D-L4000 with VisionPro is designed to meet various application requirements with different sensor models, offering options like the VP 3D-L4033, VP 3D-L4050, VP 3D-L4100, and VP 3D-L4300, each with specific measurement ranges and laser characteristics. With its robust environmental resistance (IP65 rating), it can operate in challenging conditions and temperatures ranging from 0°C to 45°C. In summary, this advanced 3D inspection system provides manufacturers with the tools to optimize product quality, achieve higher resolution, and maintain consistency across production lines, making it a valuable asset in quality control and manufacturing processes.

The Cognex In-Sight L38 3D vision system leverages AI to provide a robust solution for 3D inspection tasks in industrial environments. Embedded AI capabilities learn from each inspection, improving the system’s ability to identify and adapt to new or varying defects. In-Sight L38 uses high-resolution 3D imaging and depth analysis to inspect, measure, and verify product features with high accuracy, ensuring quality control and reducing the likelihood of defects.

With advanced optics, the In-Sight L38 delivers exceptional image quality without the need for external lighting. This technology enhances the system's ability to detect fine details and subtle variations in products. Additionally, the laser operates at fast acquisition rates, supporting high-speed production lines and maximizing throughput without sacrificing safety, as it meets Class 2 safety standards.

The In-Sight L38 is not only powerful but also versatile, combining 2D and 3D vision capabilities in one device. This hybrid approach allows for flexible application across various manufacturing tasks, whether they require simple 2D imaging or complex 3D depth perception. The unified software platform simplifies integration and scaling within industrial setups, offering users an intuitive interface for both initial training and advanced programming. This ensures smooth operation and ease of use across a wide range of inspection activities.

The RGB-D solution merges Basler blaze 3D and color camera data for colored point clouds. It enhances object detection, classification, and scene understanding by combining depth and color information. This combination aids accurate recognition, particularly for similar shapes, and supports tasks like depalletizing and mobile robot navigation. The RGB-D approach offers advanced perception and improved accuracy for industrial automation applications.

Advantages of RGB-D: When does the combined use make sense?

Robust object detection and classification with increased accuracy of correct matches, especially for similarly shaped objects

Example: Can you tell in the left part of the point cloud whether it is an apple or an orange? This is only possible in RGB color. Conversely, a 2D camera would not be able to tell the difference between the photo of an apple and the real apple.

Color information helps improve scene details where depth information is lacking

Example: During depalletizing, two cartons are so close together on the pallet that they are recognized as one by the 3D camera. In the higher-resolution RGB data, however, a gap can be detected.

Reliable scene segmentation, if necessary enhanced by the use of deep learning (here: integration of prior scene knowledge), for example for the use of mobile robots

Example: Finding the floor in 3D is supported by color: asphalt gray probably belongs to road (floor)