Top 10 IRB 5500 Flexpainter Alternatives

  • ABB IRB 6700
  • ABB IRB 1600
  • ABB IRB 1410
  • KAWASAKI KJ155
  • ABB IRB 2600
  • FANUC P-250iB/15 Paint Robot
  • ABB IRB 8700
  • FANUC Flexible seven axis paint robot
  • YASKAWA MPX3500
  • FANUC P-350iA/45 Paint Robot
  • FANUC P-50iB/10L
1
ABB IRB 6700
4.6/5 (9)
Payload 300kg | Reach 3200mm

The ABB IRB 6700 is the 7th generation of large industrial robots, representing a culmination of 40 years of ABB's robotics experience. This series has been designed with multiple next-generation improvements, including a more robust structure, longer service intervals, increased efficiency, and simplified maintenance. These enhancements result in a 20 percent reduction in the total cost of ownership compared to previous models. The IRB 6700 is available in multiple variants, with payload capacities ranging from 150 to 300 kilograms and reach extending from 2.6 to 3.2 meters, supporting both floor-mounted and inverted installations.

The IRB 6700 stands out for its robust and reliable design, featuring higher rigidity for improved accuracy and shorter cycle times. It is built to withstand harsh working environments and comes with ABB's Foundry Plus 2 protection system. This robot family has undergone extensive validation and testing, ensuring high reliability in real-world applications. It also includes ABB’s LeanID Integrated Dressing solution, which simplifies programming and simulation by ensuring predictable cable movements, reducing wear and tear, and extending service intervals.

The IRB 6700's applications are diverse, making it suitable for spot welding, material handling, and machine tending in automotive and general industries. Its robust design and high payload capacities make it ideal for demanding tasks, while its enhanced speed and accuracy increase overall productivity. With a 15 percent reduction in power consumption and a 15 percent reduction in service and repair times, the IRB 6700 provides a highly efficient and cost-effective solution for various industrial automation needs.

2
ABB IRB 1600
4.5/5 (3)
Payload 4-10 kg | Reach 1200-1550 mm

The ABB IRB 1600 is a high-performance industrial robot designed to optimize both speed and accuracy without compromise. It features significantly shorter cycle times, up to 50% faster than competing models, which enhances throughput in various applications such as material handling, machine tending, and assembly. This efficiency is largely due to ABB’s second-generation QuickMove motion control, strong motors, and low friction losses in its spur gears.

One of the standout features of the IRB 1600 is its consistent performance at high speeds. Unlike many robots that cut corners when moving quickly, the IRB 1600 maintains precise paths thanks to its TrueMove motion control and robust design. This results in consistently high workpiece quality, minimizing defects and maximizing yield. Its sturdy construction, combined with intelligent motion control, ensures low vibrations and reliable operation even under demanding conditions.

The IRB 1600 is also highly adaptable and reliable. It can be mounted in various orientations, including on a shelf, wall, or inverted, making it versatile for different workspace configurations. With an IP54 classification for the entire manipulator and IP67 for sensitive parts, it is well-suited for tough environments. The optional Foundry Plus protection adds rust resistance and specialized coatings, further enhancing its durability. Additionally, features like low power consumption and a quiet operating noise level contribute to its efficiency and workplace safety.

3
ABB IRB 1410
4.6/5 (2)
Payload 5kg | Reach 1450mm

The ABB IRB 1410 is an industrial robot designed to provide fast and reliable work cycles, maximizing productivity in various applications. One of its standout features is its proven excellence in arc welding applications, delivering outstanding performance and value, which ultimately leads to shorter payback times for businesses.

The robot boasts a handling capacity of 5kg at the wrist, making it capable of handling a wide range of materials and products. Additionally, it has a unique 18kg additional load capacity for applications equipment on the upper arm. This flexibility allows for efficient integration of various tools and accessories, expanding the robot's capabilities for different tasks.

One of the key strengths of the IRB 1410 lies in its superior levels of control and path accuracy. This ensures that the robot can perform tasks with excellent work quality, reducing errors and rejections in the manufacturing process. Moreover, its ability to adjust process speed and position enables manufacturers to achieve optimum accuracy, further minimizing rejects and increasing overall efficiency.

The robot's stiff and robust construction is another standout feature. This translates into several benefits, including low noise levels, long intervals between routine maintenance, and an extended service life. These qualities make the IRB 1410 a reliable and cost-effective investment for industrial automation.

The IRB 1410 boasts a large working area and long reach, making it suitable for a wide range of applications, including those in difficult and restricted locations. Its compact design and slim wrist allow it to operate in tight spaces without compromising performance.

4
KAWASAKI KJ155
4.6/5 (2)
Payload 8kg | Reach 1545mm
The KJ155 explosion-proof painting robot features a 3R (Roll, Roll, Roll) hollow wrist with inner diameter of 70 mm inner to accommodate hoses, as well as a slim and lightweight body with a wide motion range. Painting equipment can be mounted on the upper arm.
5
ABB IRB 2600
4.9/5 (2)
Payload 12-20 kg | Reach 1650-1850 mm

The IRB 2600 is the second model in the sharp generation range with enhanced and new capabilities. It is a compact robot with a high payload capacity. The design has been optimized for targeted applications like arc welding, material handling and machine tending. The IRB 2600 is available in three variants, with options for floor, wall, shelf, tilted or inverted mounting onfigurations.

6
FANUC P-250iB/15 Paint Robot
5/5 (1)
Payload 15kg | Reach 2800mm
This paint robot is the industry's best solution for large and mid-size painting jobs. Suitable for a wide range of painting and coating applications, it has a large handling capacity and generous work envelope.
7
ABB IRB 8700
4.6/5 (1)
Payload 1000kg | Reach 4200mm

The ABB IRB 8700 is an advanced industrial robot, notable for its high payload capacity and performance. Capable of handling up to 1000 kg with the wrist down, it outpaces its competitors by 25% in speed. Its design emphasizes high production capacity, reliability, and ease of maintenance, making it a versatile choice for demanding applications. With simplified configurations and ABB's Foundry Plus 2 protection standard, the IRB 8700 ensures high uptime and low total cost of ownership.

The IRB 8700 is built with a single motor and gear per axis, unlike others in its class that use dual motors and gears. This streamlined design includes a reliable counterweight and mechanical springs instead of gas springs, reducing potential failure points and enhancing safety. The robot is equipped with LeanID, which offers a cost-effective solution for dress packs, extending their life and facilitating easy simulation and programming. Its compact footprint and robust counterweight system allow it to navigate tight spaces efficiently.

Designed for sustainability, the IRB 8700 complies with environmental directives, ensuring the use of non-hazardous materials. Its performance is exceptional, with superior motion control that adapts to heavy and wide parts, maintaining high speed and accuracy. These features make the IRB 8700 suitable for various applications, from heavy material handling to intricate manufacturing processes, providing flexibility and reliability in industrial environments.

8
FANUC Flexible seven axis paint robot
No reviews yet.
Payload 15kg | Reach 2848mm
The P-1000iA is a unique painting robot with seven integrated axes. Its optimally positioned arm qualifies for a variety of interior and exterior paint programs. The balanced arm length provides excellent near and far reach and combined with its payload the robot supports a range of rotary atomizers and spray guns.
9
YASKAWA MPX3500
No reviews yet.
Payload 15kg | Reach 2.7mm
The MOTOMAN MPX3500 (ATEX conformity) is a Painting robot with a reach of 2.700 mm (floor mounted) respective 3.500 mm (wall mounted), designed primarily for Car Body Exterior & Interior Painting in the Automotive Industry. Manipulator Body and process arm provide good mounting space even for large dosing and applicator technology, supporting several paint application technology suppliers. L-Axis and robot base provide different mounting and cable inlet options to place the robot closer to the object, thus minimizing the footprint of the paint booth. Manipulator and Teach Pendant are available for ATEXT Cat 2 or 3 Standards.
10
FANUC P-350iA/45 Paint Robot
No reviews yet.
Payload 45kg | Reach 2606mm
Accuracy across a range of painting processes Designed to be flexible and to fulfil a wide range of applications, the P-350iA is a large payload paint robot with a 45 kg wrist capacity. It is completely airtight thanks to PTFE or EPDM gaskets on all covers.