What is an Industrial Robot?
An industrial robot, often called an articulated robot, is a kind of robot made for automating jobs in places like factories and warehouses. These robots have many movable parts, so they can do various tasks with accuracy and flexibility. You can give them a set of actions to follow using programming, or a person can control them using a control panel or some other device.
What is the difference between an Industrial Robot and an Articulated Robot?
The words "industrial robot" and "articulated robot" are often used interchangeably and describe the same kind of robot. An industrial robot is a robot used in places like factories and warehouses to automate jobs like moving materials, putting things together, packaging, and welding, among others. An articulated robot is a robot with many joints that can do various tasks with accuracy and flexibility.
In simple terms, an industrial robot is a specific type of articulated robot designed for use in industrial places. All industrial robots are articulated robots, but not all articulated robots are meant for industrial use. Some articulated robots are made for different settings like research labs or hospitals, or they're used for things other than industry, like education or entertainment.
What are the Common Applications of Industrial (Articulated) Robots?
Industrial (articulated) robots have a wide range of applications in various industries, including:
1. Material handling:
Robots are often used to handle heavy or bulky materials, such as raw materials, parts, and finished products. They can be programmed to move materials from one location to another, and can even be equipped with grippers or other end-of-arm tools to pick up and place objects.
Robots can be used to assemble components, products, or subassemblies. They can perform tasks such as inserting parts into a fixture, screwing or welding components together, or performing complex assembly sequences with a high degree of accuracy and repeatability.
Robots are commonly used in packaging operations to sort, label, and package products for shipment. They can be programmed to handle products of different shapes and sizes, and can be equipped with sensors and vision systems to detect product quality and orientation.
Robots are used to perform welding operations in a variety of industries, including automotive, aerospace, and construction. They can be programmed to perform various welding techniques, such as MIG, TIG, and spot welding, and can produce high-quality welds with consistent accuracy and repeatability.
5. Painting and coating:
Robots are used to apply paint or other coatings to products and surfaces. They can be equipped with spray guns, brushes, or other application tools, and can be programmed to move in a specific pattern to ensure even coverage.
Robots can be used to arrange and stack products onto pallets for transportation or storage. They can be programmed to handle products of different shapes and sizes, and can be equipped with grippers or other end-of-arm tools to manipulate the products.
These are just a few examples of the many applications of industrial (articulated) robots. As technology continues to advance, it is likely that robots will be used in even more diverse and innovative ways in the future.
Benefits of utilising an Industrial (Articulated) Robots:
There are several benefits to using industrial (articulated) robots, including:
1. Increased productivity:
Robots can work 24/7 without breaks or fatigue, and can perform tasks faster and more accurately than humans, which can result in increased productivity and output.
2. Improved quality:
Robots can perform tasks with consistent accuracy and repeatability, which can lead to improved product quality and reduced defects.
3. Enhanced safety:
Robots can perform dangerous or hazardous tasks, such as handling hazardous materials or working in hazardous environments, reducing the risk of injury to human workers.
Industrial robots can be programmed to perform a wide range of tasks, and can be quickly reprogrammed to perform new tasks as needed. This flexibility makes them ideal for use in rapidly changing industrial environments.
5. Cost savings:
Robots can perform tasks faster and more efficiently than humans, which can result in cost savings, particularly in operations that involve high labor costs or hazardous working conditions.
6. Improved competitiveness:
By automating tasks and increasing efficiency, companies that use industrial robots can improve their competitiveness in the global marketplace and stay ahead of the curve in rapidly changing industries.
7. Enhanced quality of life:
By performing dangerous or repetitive tasks, industrial robots can help improve the quality of life for human workers, who can then focus on more creative and fulfilling tasks.
In summary, industrial (articulated) robots can bring numerous benefits to companies and industries that use them, including increased productivity, improved quality, enhanced safety, flexibility, cost savings, improved competitiveness, and improved quality of life.
Challenges with using industrial (articulated) robots:
While there are many benefits to using industrial (articulated) robots, there are also several challenges that need to be addressed in order to maximize the potential of these systems. Some of these challenges include:
1. High upfront costs:
Industrial robots can be expensive to purchase and install, which can be a barrier to adoption for some companies.
2. Skilled labor requirements:
Implementing and integrating industrial robots into a workplace can require specialized skills and knowledge, including mechanical engineering, electrical engineering, and programming expertise.
3. Limited dexterity and flexibility:
While industrial robots can perform tasks with high accuracy and repeatability, they may not have the dexterity and flexibility of a human worker, which can limit their ability to perform certain tasks.
4. Integration with existing systems:
Industrial robots may need to be integrated with existing systems and processes, such as material handling systems, manufacturing processes, and information technology systems, which can be a complex and time-consuming process.
5. Maintenance requirements:
Industrial robots require regular maintenance, including cleaning, lubrication, and repair, which can be time-consuming and expensive.
6. Safety concerns:
Industrial robots can pose safety risks to human workers, especially if they are not designed, installed, or operated properly. This may require additional investment in safety systems and procedures, such as fencing, sensors, and emergency stop buttons.
In summary, while industrial (articulated) robots offer many benefits, there are also several challenges that need to be addressed in order to effectively utilize these systems in a workplace. These challenges include high upfront costs, skilled labor requirements, limited dexterity and flexibility, integration with existing systems, maintenance requirements, and safety concerns.