Automation Technology MCS Series Alternatives & Competitors

The FLEX-3A product line is designed for the incoming goods department, toolmaking, initial sampling and release, as well as for automated inspection during production.

The high-resolution scan data is capable of being compared directly against a CAD model, or used for dimensional, shape, and positional tolerance measurements. With object point resolutions down to 5 um, as well as our smart multi-image referencing using virtual targets, the FLEX-3A is ideally suited for high-precision automated 3D inspection of complex small parts.

High precison and high resolution scan data

• Camera resolution up to 12 million px
• Measuring field sizes from 20mm to 230mm
• Blue light projection technology
• Photogrammetric image referencing with smart camera
• Up to 4 moveable axes

Industrial measurement technology and accuracy

• Closed industrial housing
• Traceable measuring accuracy
• Calibration monitoring and automatic recalibration
• Vibration isolation
• Windows 10^© operating system

Automated scanning and reporting

• Direct comparison to CAD as well as inspection of dimension, form and position
• Parametric test job creation
• Fully automatic worker self-testing
• Easy test plan creation with one click

The 3D scanners of the FLEX-3A series are suitable for first sample and prototype inspection, as well as automated random sample inspection during production.
complete system flex 3a


The FLEX-3A utilizes a closed housing concept, that when combined with complete automated data acquisition, calculation and evaluation, helps ensures long-term stable system calibration and operation under production conditions.

The use of an object fixed reference camera enables highly accurate and automated photogrammetric combination of partial views into one complete 3D model, with no need for registration targets.

Two integrated motorized axes by standard can be supplemented by additional axes and motion sequences as necessary.


Benefits
Small measuring fields up to 20 mm object field size
5-12 million pixel stereo camera resolution
Modular measuring field change
Highly accurate measurement results
Multi-image recording without registration targets
Digital projection with blue LED lighting
Automation of data acquisition and evaluation
Motorized object and sensor movement
Motorization modular expandable
Fully automatic sensor calibration
Free and easy creation of scan plans
Closed industrial housing
Vibration insulation
Measuring principles: triangulation, structued light projection, photogrammetry

The modular and flexible 3D camera system

The Ensenso X series is a modular and ultraflexible 3D camera system. The projector module with 100 W LED projector power is equipped with an integrated Gigabit Ethernet switch and can be combined with selected GigE uEye camera models to a customised 3D camera system.

The camera mounting brackets are available in a range of widths to allow for the implementation of base lines with different sizes. You can also configure the camera's angle of view and choose between various C-mount lenses with different focal lengths for the camera and projector. This flexibility facilitates a wide range of working distances of more than 5 metres, allowing you to capture objects with volumes of several cubic metres, e.g. heavily-laden pallets or entire rooms. You can choose between camera models with 1.3 megapixel or 5 megapixel resolution for an even greater field of view and a higher level of detail.

For particularly high demands on robustness, the Ensenso X30 and Ensenso X36 3D camera systems are optionally available with IP65/67 and therefore protected against dirt, dust, water splashes or cleaning agents as well as accidental shifting of the optics.

• Fast
• Accurate
• High Definition + Color
• 3D High Dynamic Range
  

Range: 0.3 m- 1.0 m

Precision: 25 - 500 mm

FOV: 164 x 132 mm
621 x 439 mm

Spatial:
0.18 @ 500 mm
4.00 x 10-4 per distance (z) in mm