SensoPart VISOR® Code Reader Alternatives & Competitors

The COGNEX DataMan 8700 Handheld Barcode Reader is designed to provide cutting-edge performance in the harshest manufacturing environments. It excels at reading worn or damaged codes and direct-part marks (DPMs), improving component traceability and operational efficiency. The DataMan 8700 series readers are housed in a robust, oil, and water-resistant IP67-rated housing, ensuring their durability in challenging conditions. They can function even in up to one meter of water and withstand multiple drops from 2.5 meters onto concrete.

One standout feature of the DataMan 8700DX model is its premium read performance, which can decode codes in under 150 milliseconds. It incorporates patented decoding algorithms, HDR technology, a high-speed liquid lens, and a multi-core processor. This allows it to reliably read imperfect DPMs and label-based codes, even on challenging surfaces such as shiny, cylindrical, or dark materials. The reader's integrated diffuse, polarized, and direct lighting ensures superior image formation without hot spots.

The DataMan 8700 also offers an intuitive design for optimal efficiency. Operators can set up and start scanning without connecting to a PC, thanks to the OLED display screen and on-device controls. The device provides clear operator feedback through a powerful audio tone, color-coded lights, and vibration alerts. Additionally, it supports various communication options, including Wi-Fi, Bluetooth direct connect, Bluetooth connection to an intelligent base station, and corded options, making it versatile for different industrial applications.

The COGNEX DataMan 8050 series is a range of handheld barcode readers designed for robust performance in demanding manufacturing environments. They excel in decoding well-marked 1D and 2D barcodes, including direct part mark (DPM) codes, making them suitable for applications in industries like automotive, electronics manufacturing, shipping, packaging, and aerospace. One notable feature is their modular design, allowing users to easily configure communication settings to meet specific needs, supporting RS-232, USB, and Ethernet options.

These barcode readers are built with durability in mind, featuring a rugged industrial design with a lanyard hook for convenient mounting, a centralized LED aimer for precise targeting, and a loud beeper and indicator lights for operator feedback. Additionally, select models in the DataMan 8050 series come with ESD protective housing, guarding against electrostatic discharge to prevent damage to electronic components and devices. With their wide range of features and adaptability, these readers are well-suited for various industrial barcode scanning applications, ensuring efficient and reliable data capture.

The COGNEX DataMan 470 Series barcode readers offer exceptional performance for complex manufacturing and logistics applications. With seven powerful processing cores, these readers can handle multiple algorithms simultaneously, reading challenging 1D and 2D codes in various locations, even mixed symbologies, while maintaining high decode rates.

One standout feature is the innovative imaging technology, which provides unprecedented coverage and speed, allowing for greater process variation and lower facility design costs. It enhances the image quality of codes, making it capable of reading barcodes that may not be visible to conventional readers.

The DataMan 470 Series also simplifies setup with the DataMan Setup Tool, offering step-by-step installation flow and Gigabit Ethernet for fast image transfer and diagnosis of unread codes. It includes barcode quality metrics through Cognex Edge Intelligence to optimize production processes. These readers are optimized with patented algorithms to ensure high read rates for 1D and 2D symbologies, regardless of size, quality, printing method, or surface.

The COGNEX DataMan 280 is a versatile barcode reader designed for a wide range of applications in manufacturing and logistics. It excels in tracking and tracing items throughout these facilities, enhancing traceability and increasing throughput with its high read rates. With industry-leading 1D and 2D code reading algorithms and uniform lighting, it delivers high performance in a compact package, improving productivity across various scenarios.

One standout feature of the DataMan 280 is its robust reading capabilities, thanks to dynamic auto-focus and advanced high dynamic range imaging. This allows it to operate in challenging code-reading environments, decoding direct part markings (DPMs) and label-based codes effortlessly. Additionally, it offers flexible connectivity and communications, including 1 gigabit/second Ethernet, rapid image offload, and multi-reader synchronization, to enhance efficiency and data management.

The DataMan 280 series barcode readers are adaptable to virtually any manufacturing or logistics environment, solving a variety of code-reading challenges. These readers can decode difficult DPMs, label-based codes, and operate hands-free, streamlining workflows and improving efficiency. With features like High Dynamic Range (HDR) technology and High-Speed Liquid Lens Technology (HSLL), they maintain high read rates in poor lighting conditions and for damaged codes, making them a valuable asset in optimizing operations.

The COGNEX DataMan 70 Series is a powerful fixed-mount barcode reader designed for indexed or high-speed manufacturing and logistics applications. It boasts the highest read rates for 1D and 2D label-based barcodes, making it ideal for environments with variations in contrast, blur, damage, resolution, quiet zone violations, and perspective distortion. This reliability is thanks to its industry-leading barcode reading algorithms.

Despite its powerful capabilities, the DataMan 70 Series has a compact footprint, allowing it to fit into even the tightest spaces. It is housed in an IP65-rated enclosure, making it suitable for harsh environments. Additionally, it offers flexible configuration options and utilizes advanced LEDs and optics to create evenly-illuminated, high-contrast images for short or long-distance code reading, large depths-of-field, and slow or high-speed applications.

The DataMan 70 Series comes in various models to suit different needs, featuring options like 1DMax, HotBars, IDQuick algorithms, and a range of lens choices. It supports both USB and industrial Ethernet protocols for communication and is compatible with Windows® 7 and 10 operating systems. Overall, it is a reliable and versatile barcode reading solution for industries requiring precision and efficiency in their data capture processes.

High performance and optimized throughput: The Lector64x/Lector65x image-based code reader from SICK stands up to the challenges of logistics and factory automation. Thanks to its 40 Hz frame repetition rate and real-time decoding, it reliably identifies 1D, 2D, and directly marked codes at the highest possible speed. An image resolution of 2/4 megapixels gives it a large field of view. In combination with its dynamic focus, the high levels of flexibility are achieved for code positioning, object height, and transport speed. The intuitive device equipment – featuring function buttons, auto-setup, aiming laser, an acoustic feedback signal, and a green feedback LED – reduces the amount of work required for training and installation. The microSD memory card can be used to store images or backup copies of parameters. Thanks to SICK’s 4Dpro feature, the Lector64x/Lector65x can be integrated into numerous industrial networks.

At a glance:

2/4 megapixel resolution; high frame repetition rate of 40 Hz

Dynamic focus adjustment from object to object

Integrated high-power LED illumination

Function buttons, aiming laser, optical and acoustic feedback signal

Intelligent, rapid decoding algorithms

The COGNEX Webscan Barcode Verifiers offer a range of handheld and portable solutions for verifying the quality of 1D and 2D barcodes, ensuring compliance with industry standardization guidelines. The TruCheck Optima, with its integrated illumination and compact size, is designed for easy mobility across labels, single codes, or objects, providing a comprehensive verification solution.

For applications requiring a larger field of view and super high resolution, the TruCheck Omni is a standout option. It allows users to verify multiple barcodes on blister cards or shipping labels simultaneously, with its extra-large field of view, making it efficient for high-volume operations.

The TruCheck Rover offers complete verification in a portable device, equipped with integrated lighting, a rechargeable battery, and a touchscreen interface. It supports ISO compliant 1D, 2D, and DPM verification without the need for a PC or host computer connection, providing a hassle-free verification solution. These Webscan Barcode Verifiers cater to a wide range of industries, including pharmaceutical, automotive, and manufacturing, ensuring accurate and compliant barcode grading.

The iRayple R3138MG010E is an advanced AGV Code Reader designed for high-speed and accurate decoding in industrial environments. Its standout feature lies in its high-performance decode algorithm, enabling reliable operation even under challenging conditions such as dirt, defects, or low contrast on DM codes. Equipped with an embedded decode algorithm, this reader ensures both speed and accuracy in code recognition, making it suitable for demanding industrial applications.

With support for DM-12&DM-14 and DM code array, the R3138MG010E offers versatility in code reading capabilities. It features an embedded aviation plug and abundant IO interfaces, facilitating easy integration into automated guided vehicle (AGV) systems. Additionally, the reader is equipped with a 5-way indicator for debugging and camera status monitoring, enhancing operational efficiency and ease of use.

The R3138MG010E is optimized for locating DM codes in a large field of view (FOV) with its M12 FA lens, providing reliable performance in various industrial environments. It boasts impressive performance metrics, including a maximum frame rate of 100 fps, a maximum read speed of 125 codes/s, and a maximum operating speed of 3m/s. With its compact design, IP64 protection rating, and wide operating temperature range (-20℃ to +50℃), this code reader is suitable for a wide range of industrial automation applications, including logistics, manufacturing, and warehousing.

The SensoPart VISOR® Object stands out as an exceptional solution for complex detection tasks in industrial automation. Unlike traditional switching sensors, the VISOR® Object excels in detecting objects with unexpected positions and intricate shapes. It effectively identifies defective parts, incorrect orientations, and sequencing issues with impressive speed and precision. One of its remarkable features lies in its calibration capabilities, which range from simple scaling to correcting image and lens distortions. This ensures accurate measurements and reliable detection in various scenarios.

The VISOR® Object offers an extensive array of detectors for inspection tasks, including pattern matching, contour detection, brightness evaluation, and contrast detection, among others. Its position tracking capability reliably identifies features that may not be consistently positioned. What sets it apart is its ability to perform evaluations based on the current part's position and orientation, eliminating the need to define these parameters for each potential feature position. The color version of VISOR® Object includes detectors for color detection, enabling precise differentiation between subtle shades. This versatility empowers the system to tackle even the most demanding applications with confidence.

The capabilities of VISOR® Object extend to sophisticated inspection tasks, thanks to the Result Processing detector that combines the outcomes of various detectors into a comprehensive good/bad judgment. With over 50 operators available for calculations, string processing, comparisons, and decisions, the system can handle complex analysis and decision-making processes. Furthermore, static variables enable access to results from previous executions or other jobs, enabling the detection of subsequent errors and facilitating communication with the control system after a defined number of errors. This advanced feature set positions the VISOR® Object as an indispensable tool for intricate industrial inspection needs.

The COGNEX DataMan 475V Barcode Verifier is a high-performance inline barcode verification system designed to ensure the readability and compliance of both 1D and 2D barcodes to industry standardization guidelines. It stands out for its ability to grade up to 20 codes per second, allowing for rapid and efficient verification directly on the production line. This speed is a significant advantage over offline, operator-based verification systems, reducing the risk of product waste and costly chargebacks.

One of its standout features is its versatility. The DataMan 475V comes in two models: the DataMan 475V-label and the DataMan 475V-DPM. The former is designed for grading 1D and 2D label-based barcodes and complies with ISO standards, ensuring accurate and repeatable results. The latter, DataMan 475V-DPM, is specialized for codes on textured, curved, and highly reflective surfaces, with multiple lighting options. It also adheres to ISO/IEC TR 29158 (AIM DPM) standards.

In addition to its speed and versatility, the DataMan 475V offers robust barcode verification software that provides visual diagnostic information to identify code quality issues. It assigns an overall grade to each code based on ISO-defined quality parameters, enabling users to maintain high read rate performance throughout the supply chain and ensuring compliance with industry standards. This powerful combination of features makes the DataMan 475V a valuable tool for quality control and compliance in various industries.