Pickit 3D Billet Picker Alternatives & Competitors

The Pickit Edu Kit provides an accessible 3D vision solution for educational and research purposes. Tailored for beginners and priced affordably for non-profits, it facilitates hands-on learning in industrial automation. The kit's compatibility with the Robot Operating System (ROS) interface allows seamless integration with various robots, enhancing its educational value. Additionally, its potential for specialized applications in extreme conditions underscores its versatility, making it a unique choice for institutions looking to explore automation concepts comprehensively.

Do you still rely on noisy and costly mechanical – or manual - billet feeding?

Time to bring your forge to the 21st century with 3D vision robot automation from Pickit3D!

How your forge benefits from 3D vision automation:

1. Avoid high maintenance costs of feeders

2. Use space better and reduce noise in the factory

3. Flexibly adjust or change billet types without major interventions

4. Reduce downtime with reliable and safe billet picking

5. Introduce smaller production runs cost-effectively

The COMAU MI.RA/Picker is a sophisticated bin picking system that utilizes advanced 3D vision technology, high-precision sensors, and an intuitive programming interface to automate the detection and picking of unorganized, rigid parts from bins up to 1 meter tall. It can handle up to 40 pieces per minute, ensuring efficient and precise operations. The system's embedded predictive algorithms guarantee optimal path management and collision-free trajectories, making it an ideal solution for high-speed and complex bin picking tasks.

One of the standout features of the MI.RA/Picker is its scalability and ease of use. It automatically identifies and localizes randomly oriented parts, selecting the best grasp pose from predefined options while ensuring ideal robot reachability. This flexibility makes it adaptable to various industrial environments and applications, enhancing productivity by reducing the need for manual sorting and repetitive tasks. Additionally, its hardware-agnostic design allows it to be used with any commercial robot, customized bins, or grippers, and it offers two types of sensors for different applications.

The MI.RA/Picker also supports sustainable logistics by minimizing the need for manual sorting activities. Its capability to handle products dumped into bins rather than placed orderly reduces upstream process times and overall costs. The system includes advanced vision guidance, such as a high-resolution laser rotative system for single-bin applications and an on-robot mounted industrial camera for multiple bins. These features, along with its virtual setup capabilities, enable quick and easy simulations and setup, making it a robust and versatile solution for automated bin picking in various industrial settings.

The SICK Ruler3000 stands out as a high-precision solution for industrial automation and machine vision applications. Equipped with a specialized 3D CMOS sensor, it offers unparalleled accuracy and measurement speed. This factory-calibrated sensor ensures reliable extraction of the true 3D shape of objects, disregarding contrast or color. With a remarkable ability to deliver measurement values down to 3 µm in height, the Ruler3000 offers exceptional precision in diverse scenarios, from quality control to robotics.

Featuring a CMOS sensor powered by ROCC technology, the Ruler3000 achieves superior 3D performance. It operates at an impressive speed of up to 7 kHz full format, facilitating efficient data acquisition. A guaranteed field-of-view concept simplifies commissioning, while GigE Vision and GenICam compliance contribute to seamless and cost-effective integration into various systems. The device's modular industrial design, complemented by its IP65/67 rating, ensures durability and adaptability to demanding environments, further solidifying its position as a top choice among machine vision system integrators seeking reliable and high-performance 3D cameras.

High-speed, in-line height measurement and inspection

Z-Trak™2 is a new family of 3D profile sensors built on Teledyne Imaging’s 3D image sensor technology, ushering in a new era of 5GigE 3D profile sensors for high-speed, in-line 3D applications.

Models deliver scan speeds of up to 45,000 profiles per second and features built-in HDR and reflection compensation algorithms to handle surfaces with varying degrees of reflectivity in a single scan. This delivers in-line height measurements for inspection, detection, identification, and guidance in electronics, semiconductor, automotive and factory automation markets segments.

Delivering scan speeds of up to 45,000 profiles/sec
Offering 2K points per profile, all Z-Trak2 models are factory calibrated and offered with either blue or red eye safe lasers to suit various surface properties and operating environments. All sensors are housed in IP67 enclosures for harsh environments and come bundled free with Teledyne Imaging’s Sherlock 8.1 —a point-and-click, rapid application development software package, Sapera Processing RTLs and Sapera LT SDK.

FEATURES INCLUDE

• Up to 2K points/profile; scan rate up to 45K profiles/sec
• Built-in single frame HDR
• 360° inspection and occlusion removal
• Handles varying surface reflectivity to deliver consistent results
• Multi-Sensor Synchronization using single, low cost setup
• IP67 enclosure for harsh operating conditions
• Sherlock 8.1 for rapid application deployment
• Red and blue models
• Reflection compensation algorithms
• Diffused or spurious topologies
• 1, 2.5 and 5GigE interface

The Ensenso N-Series is designed specifically for use in rough environmental conditions. Thanks to its compact design, the N-Series is equally suitable for 3D detection of moving and stationary objects in a space-saving stationary or mobile application on a robot arm. Even under difficult lighting conditions, the integrated projector projects a high-contrast texture onto the object using a pattern mask with a random dot pattern, thus filing in the structures that are not present or only weakly present on the object's surface. All cameras are pre-calibrated and therefore easy to set up.

Industrial suitability
The lockable GPIO connectors for trigger and flash also make all models suitable for industrial use. For particularly high demands on robustness, both Ensenso N30 and Ensenso N40 3D camera series are available with IP65/67 protection class and thus protected against dirt, dust, splash water or cleaning agents.

Lightweight and cost-optimised - the N40 series
The completely decoupled 3D stereo electronics of the new N40 series allows the use of a lightweight plastic composite as housing material, which makes it possible to manufacture the 3D camera family more cost-effectively.

The reduced weight also makes Ensenso N40 models applicable to collaborative robotic arms, whose driving forces are limited to protect the human colleague. The haptics of the plastic surface and rounded edges also help to minimise injuries.

For highest demands - the N30 series
The aluminium housing of the N30 models ensures optimum heat dissipation of the electronic components and thus a stable light output even under extreme environmental conditions. This ensures the consistently high quality and robustness of the 3D data.

The metal construction also allows a very flexible and robust mounting of the CMOS sensors with vergence angles of 2° to 10°, which makes it possible to realise application scenarios with very short object distances.

The Sick Visionary-B 3D vision sensor is a robust solution empowered by innovative 3D snapshot technology and a rugged mechanical design. This makes it particularly suitable for challenging outdoor settings such as construction sites, ports, and agriculture. Through its stereoscopic principle, the Visionary-B captures both 2D images and 3D data simultaneously, presenting raw data and intelligent image processing results, including object classifications and position determinations. Notably, it serves as an effective driver assistance system, operating as a 3D collision warning system with a monitor and live image feed, swiftly alerting drivers both visually and acoustically in critical situations.

Boasting impressive specifications, the Visionary-B offers distance values of 250 × 496 pixels and 2D images at 544 × 828 pixels. Its exceptional temperature tolerance, ranging from -40 °C to +75 °C, enables reliable operation in extreme climates. The sensor head's rugged housing carries an IP69K rating, ensuring its durability against dust and water ingress. A distinctive 2-in-1 solution, the Visionary-B delivers eight 3D and eight 2D images per second, optimizing data acquisition. Its intelligent image processing further enables accurate classification and position determination of objects. Moreover, the capability for activity recording for recent hours enhances monitoring and analysis possibilities, making the Visionary-B a valuable asset in demanding industrial automation scenarios.