ABB RobotStudio® Alternatives & Competitors

ABB's IRC5 is an advanced robot controller, known as the benchmark in robot controller technology. It stands out with unique motion control capabilities, offering flexibility, safety, modularity, application interfaces, multi-robot control, and PC tool support. The IRC5 can be easily integrated into various robotic systems, and its variants provide cost-effective solutions for different industries like automotive and electronics.

Safety is a key feature of IRC5, equipped with built-in safety functions like safety-rated stop and emergency stop. Its modularity allows easy maintenance and system upgrades, while supporting multi-robot control for seamless collaboration. The controller offers various application interfaces, including fieldbus and Ethernet, facilitating integration into diverse applications like material handling and painting.

Compatible with ABB's RobotStudio and third-party software tools, the IRC5 simplifies programming and simulation for robotics applications, reducing development time and costs. With its wide range of features and capabilities, the IRC5 is a versatile, high-performance choice for industrial automation, especially in demanding and safety-critical environments.

FANUC ROBOGUIDE is a leading offline programming robot simulation software designed for FANUC robots. It offers process-focused robot simulation packages, enabling users to create, program, and simulate robotic workcells in a 3D virtual environment without the need for physical prototypes. This reduces costs and risks, allowing users to visualize single and multi-robot workcell layouts before actual installation.

ROBOGUIDE comes with various feature-specific modules. Handling Pro is ideal for material handling, packing, assembly, and material removal tasks, supporting line tracking and path programming. Paint Pro simplifies the painting process, allowing users to select paths and areas graphically for automatic program generation. Pallet Pro & Pallet tools enable users to build and test palletizing applications, offering a library of different pallet configurations. Weld Pro specializes in arc welding, featuring capabilities for CADD path programming.

In addition to the key features, ROBOGUIDE offers advanced functionalities like Auto Place, Duty, Cable, Vision, Spray, and COORD (coordination). These features enhance the software's versatility, enabling users to tackle complex and advanced systems efficiently. ROBOGUIDE supports CADD files, has built-in CADD models, and facilitates pre-programming, streamlining the setup and testing of sophisticated automation systems. Its compatibility with various software systems and extensive capabilities make it a unique and powerful option for industrial automation, providing valuable assistance to manufacturers and robotics developers.

RoboDK is a comprehensive robotic simulation and programming software that offers a user-friendly experience with five easy steps to simulate and program robots. It provides access to an extensive library of over 500 industrial robot arms from various manufacturers like ABB, Fanuc, KUKA, and Universal Robots. Moreover, it supports external axes such as turntables and linear rails, allowing users to model and synchronize additional axes effortlessly.

The software facilitates precise tool definition by loading 3D models of tools and converting them to robot tools by drag-and-drop actions. Users can calibrate robot tools accurately using RoboDK. Additionally, it enables the loading of 3D models of parts and placing them in a reference frame for a quick proof of concept. The simulation capabilities enable users to create robot paths using an intuitive interface, integrating with CAD/CAM software and accessing plug-ins for various design software.

RoboDK's standout feature lies in its ability to generate robot programs offline with just two clicks, supporting over 40 robot manufacturers with more than 70 post-processors. It eliminates the need for programming experience, making it accessible to a broader user base. Furthermore, it automatically generates error-free paths, avoids singularities, axis limits, and collisions, ensuring efficient and collision-free robot programming. The software's capability to split long programs enables easy loading into the robot controller, streamlining the programming process for industrial automation tasks.

KUKA.Sim is a smart simulation software designed for efficient offline programming of KUKA robots. It enables users to optimize system and robot operations outside the production environment quickly and easily, leading to increased productivity, safety, and competitiveness. The software brings robot applications to life virtually, allowing real-time depiction and analysis of robot motion sequences. With features like reachability check and collision detection, users can ensure the feasibility of robot programs and work cell layouts, providing maximum planning reliability for manufacturing processes while minimizing costs and effort. KUKA.Sim's user-friendly interface allows for the simulation of a robot system in just a few minutes, even without deep programming knowledge.

The standout features of KUKA.Sim include its ability to offer real-time simulation and optimization of robot motion sequences, helping users identify and resolve potential issues before implementing them in the actual production environment. The software's reachability check and collision detection features add an extra layer of safety and accuracy to the programming process, ensuring that robot programs and work cell layouts are feasible and efficient. By utilizing KUKA.Sim for offline programming, manufacturers can reduce production downtimes, leading to increased productivity and overall competitiveness.

One of the unique aspects of KUKA.Sim is its ease of use and quick setup, allowing users to simulate a robot system in just a few minutes, even with limited programming knowledge. This accessibility makes it an attractive option for users of varying skill levels, enabling them to take advantage of the benefits of offline programming without requiring extensive training. Additionally, the software's compatibility with KUKA robots further streamlines the programming and implementation process, making it a specialized and efficient solution for industrial automation needs.

Change the way industrial robots work for you

OCTOPUZ Offline Robot Programming (OLRP) software enables complex robot applications to be programmed in a virtual, offline environment, without disruption to your manufacturing process and without the need for an onsite robot programming expert. OCTOPUZ eliminates the need for your robots to be taken out of production, greatly improving your productivity and bottom line.

Build
Jump right into your next project with a personalized digital twin template of your robot cell​.
Quickly setup your project environment using your cell template containing all of your fixed components.
Import your exact CAD part directly into your environment and easily position it exactly where you need it.

Program
Efficiently program your part with integrated tools for creating and optimizing robot motions.
Program multiple robots simultaneously, with support for many different robot brands in unique configurations. Regardless of robot brand, the programming process is identical.​
Reduce your programming time with simple, effective tools which put your robot exactly where you need it.
Get your programs ready for production by identifying and solving your robot errors automatically.

Simulate
Validate the accuracy of your welding program through simulation in your digital twin.
​Choose how you want see your project in action - by simulating start-to-finish, or by scrubbing to any location in your programs.
Optimize your project by calculating cycle time instantly.

Code
Create accurate robot code ready for immediate production.
Quickly generate your ready-to-run robot code in your robot brand's unique language.
View and update your robot code directly in OCTOPUZ; no need for a separate text editor.

Tecnomatix® Robcad software enables the design, simulation, optimization, analysis and offline programming of multi-device robotic and automated manufacturing processes in the context of product and production resources. It provides a concurrent engineering platform to optimize processes and calculate cycle times. With Robcad, you can design life-like, full-action mockups of complete manufacturing cells and systems. Robcad enables manufacturers to flawlessly introduce automated processes by allowing manufacturing engineers to virtually validate automation concepts upfront.

Benefits:
• Increase manufacturing quality,
accuracy and profitability
• Reduce labor hours and process
engineering lead time
• Enable better use of production
equipment
• Reduce production costs
• Shorten production ramp-up time
through validated processes

Features:
• Interoperability with major MCAD
systems
• Extensive robot libraries
• Component and complex kinematics
modeling
• 3D workcell layout definition
• Robotic path definition with reachability check, collision detection and
cycle time optimization
• Motion simulation and synchronization of multiple robots and devices
• Download/upload optimized
programs to/from the shop floor

Delfoi PAINT is a fast, user-friendly offline programming software that is based on set parameters and features and has been developed on the back of more than 20 years of professional expertise. The software is able to effectively utilise the features of the 3D CAD model to be painted and information about the surface topology. It is possible to create programmes quickly and without the need for trial and error, and regardless of the robot brand or model thanks to unique, universal robot code support.

Process features

• Analysis of the paint thickness
• Precise smooth surface paint simulation for the completed painting process
• Optional selection and creation of different colour gradients for the painting simulation/analysis
• Flexible pattern tools to create painting paths based on surface topology
• Automated, unrestricted management of all external robot axes (e.g. gantry positioners, linear tracks and multi-axis paint positioning devices)
• Conveyour tracking for one or multi-robot sytems
• An extensive painting robot library ready for use
• Management of robot painting gun and brush changes
• Easy and fast fine adjustment of all painting paths and the robots via points
• Versatile calibration tools to ensure extreme precision in the programming of modelled cells

Delfoi SPRAY-X is an offline programming software for thermal spraying and cold spraying processes. The software’s flexibility allows it to be used also for other similar spraying. Thermal spraying does not need be a dangerous process, robotics and offline programming maximizes the safety and constant quality to the process. Parametric pattern and path creation tools makes the offline programming fast and easy. Unique spray calibration method enables to simulate accurate coating accumulation. The software supports all major robot brands used in surface treatment processes.

Process features

• SPRAY-X versatile support for different thermal spraying processes eg. cold spraying, HVOF and plasma spraying
• Unique spray calibration method in Delfoi SPRAY-X enables to simulate wide range of processes and materials
• Easy spray management tool to automatically fit the spray model to the measured data
• Analysis of the coating accumulation
• Spraying analysis support also high speed rotation coating
• Automatic detection and validation for: collisions, joint limit violations, singularities and reachability

Delfoi SURF-X is a fast and user-friendly offline programming software for various robotized surface processing tasks, like polishing, buffing, sanding, grinding, and coating. Program creation is based on ability to effectively utilise the surface features and topology of a 3D CAD model. Versatile and parametric path creation tools enable rapid and easy creation of different tool path patterns on surfaces. Simulation and visual analysing of robot programs for quality off-line prior to any trial and error testing on shop floor using actual robot hardware and prototype parts is a huge advantage by saving time and reducing costs significantly. The software supports all major robot brands used in surface treatment processes.

Process features

• Surface Pattern Tools: easy path generation on surfaces
• Tool path simulation with surface colouring
• Unique Recepie Wizard to enable automatic program generation to reach selected surface finish
• Support for changes of abrasives
• Collision detection
• Automatic path validation
• Management of robot tool changes
• Versatile calibration tools to ensure extreme accuracy for tool paths

Delfoi CUT is a fast, user-friendly, parametric and feature based offline programming software. The software can effectively utilise the features of a 3D CAD model. The necessary tools can be created in the software’s internal tool library, where the geometrical information is generated automatically. It is possible to create programs quickly and without the need for trial and error, and regardless of the robot brand.

Proces features

• Automated detection of CAD features
• Automatic generation of toolpaths based on CAD features
• Internal tool library and ability to create additional tools
• Can be used in a wide range of applications, like in robotic deburring, finishing and in laser cutting and plasma cutting
• Management of robot tool changes
• Automated, unrestricted management of all external robot axes (e.g. gantry positioners, linear tracks and multi-axis positioning devices)
• Easy and fast fine adjustment of all cutting trajectories and via points
• Versatile calibration tools to ensure extreme accuracy for tool paths

Advanced features

• Automated importing of CNC toolpaths from CAD/CAM programmes to simulation models
• Support for file formats e.g. *.apt/aptsource, *.txt or other ASCII-coordinate formats